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Waste discharge system for Corrugated packaging industry
With the continuous progress of society the requirements for industrial modernization are getting higher and higher. The rapid development of the economy has continuously increased labor costs and storage and transportation costs in various industries. Therefore the use of automated production lines to replace labor and increase production efficiency has become the choice of the new era of industry.
One of the five major business modules of Nantong Jiabao Company—the whole plant waste discharge system solution for the corrugated packaging industry. In view of the messy environment of this industry through years of hard work of the R&D department Nantong Jiabao company has successfully solved the problem of that the waste paper in the corrugated packaging industry has been scattered everywhere. Through the reasonable combination of various equipment and accurate data calculation the solution realizes the unmanned and automated operation of the customer's entire plant slitting machine printing machine and die-cutting machine for the transportation collection compression packing and dust removal of waste materialsfundamentally improving the efficiency of the company's waste disposal work saving the company's labor storage and transportation costs and improving the sanitary environment of the entire plant to keep workshop clean and tidy.
Since its introduction to the market Nantong Jiabao’s entire plant waste discharge solution for corrugated packaging industry has served many well-known companies and has been unanimously recognized by customers at home and abroad. Perseverance Nantong Jiabao will always strive to provide enterprises with reasonable waste discharge solutions.
Waste discharge system for book printing industry
The company has successively provided reasonable and efficient design solutions for the waste paper discharge system of many large private printing companies and the state-owned Xinhua Printing Industry which has stable operation reduced dust pollution and significantly improved the efficiency of waste paper recycling and packaging. Among them the whole set of waste disposal system mainly provides the design for the equipment such as glue binding interlocking line saddle-stitching interlocking line glue binding machine three- knife trimmer and flap machine in the printing industry.
1、The waste paper edge and paper strip processing plan for the saddle-stitching interlocking line (three-knife trimmer) glue binding interlocking line (three-knife trimmer milling station)and fflap machine.
Use a special waste suction port to connect the paper edges and paper strips into the pipe and suck it to the waste paper room through the corresponding type of conveying fan.
2、Equipment and layout of waste paper room
Under normal circumstances companies will choose to put the waste paper room on the side or outside the production workshop. The waste paper room generally has equipment such as fan room separator baler dust collector briquetting machine and so on.
Waste discharge system for the paper industry
In the production line of the paper industry the trimming treatment system uses the shredded fan to suck the waste into the fan through two suction ports installed under the rewinder paper cutter and slitting machine. After crushing and cutting it is transported to the separator through the pipeline. The waste materials are separated and fallen into the baler to compress and baling. The dust-containing gas discharged from the separator can be connected to a water dust collector or a bag type dust collector through dust removal fan to collect and process the dust. The water dust collector can be connected to the pulper or sewage pipe. The bag type dust collector can be connected to the dust briquetting machine with a special discharge valve to briquette the dust.
The whole system realizes automatic operation in which pressure detection device can be installed on the separator. The PLC real-time arithmetic instructs the inverter to change the frequency of the dust removal fan to balance the system pressure and avoid excessive positive pressure or negative pressure in the baler from dust spraying or floating in the separator to cause system blockage.
Waste discharge system for Soft package printing industry
This waste discharge system is aimed at the production lines of Tetra Pak (soft) bag industry that produce trimming waste materials such as slitting machines and laminating machines. The trimming produced by the slitting machine is generally paper-plastic composite materials. This system realizes that the trimming of the slitting machine is shredded by shredder and then directly transported to the waste paper baling room through pipeline. The conveying fan is placed at the back end of the system line and placed in the waste paper room effectively reducing the noise of the workshops. The waste material is transported by the fan into the separator device to separate the material and dust-containing gas and then enters the automatic baler below the separator and is automatically compressed and baled for collection. At the mean time the dust-containing gas is collected by dust filtration through the back-end dust collector device.
In addition to the paper-plastic composite material the trimming produced by the laminating machine will also have pure film PE edge material. There are two ways to collect pure film edge material: The first type without cutting off conveying. Through a Venturi fan send the film side material directly to the equipment and collect it through the material box manually collecting and sending it to the baling room for baling; The second type also use the shredder to shred it first and then transport it to the waste paper room. The waste will be separated it through separator and then be compressed for baling or collected and processed through the material box. But the pure film will generate static electricity during the pipeline transportation process making the material adsorbed on the separator and not easy to fall. Therefore a special static elimination device needs to be installed at the front end of the separator to ensure the operation of the entire system .
The whole system can realize the automatic transportation and collection of all waste materials greatly reducing labor costs storage costs and transportation costs and effectively improving the environment of the workshop.
Waste disposal recycling system for sanitary care product
The scraps (non-woven fabricsdust-free paper) and defective products of diapers sanitary napkins pads and other products produced in the sanitary care products industry can be automatically collectedbroken packaged and dust removed through the online recycling system. The leftover material can be automatically collected to the baling room by the air conveying system through the design of the fan duct. After the static electricity is removedit will fall into the baling machine for automatic baling which can realize unmanned operation. The dust generated in the air conveying system can be collected by a bag filter and and pressed into block through a briquetting machine to avoid secondary dust pollution.
Defective products can be sent to the crushing and baling machine by air delivery or manual intervention through the conveyor line. First it will be finely crushed (to ensure that the polymer in the defective products does not leak) and then automatically baled for easy recycling. Because the waste is flammable and the dust is explosive the conveying fan baler and dust removal system can be customized for explosion protection to ensure safe production. At the same time the entire system can greatly save labor costs improve the workshop environment and increase production efficiency.
Confidential crushing + baling (paper) production line
The crushing compression and packaging production line is widely used in the recycling of larger hard cardboard plastic and waste materials with a certain level of confidentiality.
Through the automatic conveying device the material first enters the special double-shaft shredder. After being crushed and destroyed the material falls into the conveying device of the blanking port and is conveyed to the automatic hydraulic baler for automatic compression and bundling work which can implement the entire production line without humanized work high efficiency time-saving and labor-saving and meet the confidentiality and destruction requirements of customers.
Waste discharge system for color box printing industry
In the color box packaging industry the waste paper is with less trimming materials and it is mainly produced by die-cutting machines. Die-cutting waste paper produced by die-cutting machines has different specifications shapes and sizes. Among them it is divided into automatic die-cutting and semi-automatic die-cutting. Semi-automatic die-cutting requires manual waste removal. Therefore in this aspect of the waste discharge system we mainly use the waste discharge pit belt conveyor method also called the light belt conveyor. The die-cutting machine is usually placed in a parallel line the waste discharge pit passes through the bottom of the ground and the die-cutting waste falls on the conveyor. The manual waste removal part is placed on both sides of the waste discharge pit and the waste material is manually put into the belt conveyor and sent to the suction port of the fan. There are two ways to deal with this:
The first method: If the waste paper from automatic die-cutting it will directly fall into the conveyor line; And if waste paper from semi-automatic die-cuttingit will enter the manual waste removal station and directly enter the waste discharge pit. A belt-type shredding and feeding fan will be installed at the tail of the conveyor to cut the die-cutting material and transport it to the separator through the pipeline to enter the baler and a dust collecting system can be installed according to customer needs.
The second method: Directly connect the belt conveyor to the feed opening of the baler to directly compress and baling. This method requires the use of a climbing conveyor or placing the baler in a pit below the horizon
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Waste paper recycling and baling industry
This industry is dominated by waste paper recycling stations from social and paper mills directly which mainly recycles social waste paper to paper mills for paper pulping. Generally large-tonnage semi-automatic or fully automatic balers are mainly used matching with steel chain conveyor feeding. The steel chain conveyor adopts a pit-type hopper which is convenient to pour the recycled waste paper directly into the pit and transport it to the baler. For the convenience of transportation the finished bales are basically ton bales and each bale weighs more than 1 tonwhich can save storage and transportation costs.
Paper product scrap recycling system
Paper products include disposable paper cups instant noodle cups sticky notes exercise books envelopes and other products. Such products will generate a large amount of paper edge trimming waste and irregular waste from the die cutting machine. This industry generally uses air duct suction conveying systems. According to the situation of waste materials it is selected to be crushed and conveyed or not crushed and conveyed. After being transported to the baling room it is separated by a paper-gas separator and then enters the baler for automatic or semi-automatic baling. The generated dust can also be automatically collected by the bag type dust collector and the dust removal rate can reach 99%. The entire system can be operated unmanned which greatly saves labor costs and improves the workshop environment.
02
Advantage
Strict quality control: build quality cornerstone
With strict implementation of ISO quality management system, standardized technical process, operation and maintenance standards, precautions, all staff follow responsibility management, and need to carry out on-job training and assessment, continuous optimizing production safety, quality and efficiency.
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Advantage
Customized products: help customers multiply their benefits
According to different customers needs, personalized services can be carried out to optimize machine shape, structure,performance, technology, etc., helping customers to further save production cost, and win greater premium space and competitiveness.
04
Advantage
In-sale: engineers with rich project experience gate the process
Whether it is the installation of a single equipment or the commissioning of a complete set of waste discharge system, we will arrange professional technical engineer and construction worker to ensure the normal and efficient operation of the equipment.
03
Advantage
Pre-sale: with professional sales team
We have cultivated a mature sales team which is young, high-quality and professional. Our sales team membershave been on the major industry exhibitions all year round and communicate with customers on sitearound the world. Every employee is expert and talent on the position.
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Advantage
After-sale:24 hours response to customer demand
7 days ×24 hours rapid response after-sales team, with many years of work experience and emergency handling ability, can timely deal with abnormal problems of equipment during usage, to ensure normal operation of the equipment and smooth production of customer’s manufacturing line.
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Advantage
25 years of experience:has been the environmental protection packaging equipment industry benchmark
With 25 years experience in research and development of baler machine and waste dispose system, we have a group of professional talents with strong design &development ability, excellent technology, and pursuing innovation. We also work closely with universities and research institutes to always master cutting-edge technologies.
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Advantage
Customer service: has long-term cooperation with represent customers in all fields
Thanks tothe industry status and brand advantages, Jiabao has been attracting a large number of customers from different countries and regions in the world, and also has a stable partnership with a number of enterprises and institutions in domestic, winning a good reputation in the industry at home and abroad.
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